Table of Contents

 

 

 

 

Preface

xi

 

Acknowledgments

xiii

1

Basic Elements of Food Processing and Packaging

3

 

The Packaging Cycle

3

 

Food Processing

5

 

The Information Cycle

6

 

Economics, Marketing, and Packaging

7

 

Fundamental Packaging Functions

11

 

Engineering Design versus Trial and Error

14

2

Engineering Basics

17

 

The Fundamental Concepts of Engineering Analysis

17

 

Basics of Engineering

17

 

Engineering Analysis

18

 

Mass Balances

24

 

Energy Balances and Thermodynamics

26

 

Mechanical, Electrical, and Other Types of Non-thermal Energy

32

 

Mechanics of Materials

43

 

Fluid Flow Systems

50

 

Rheology

55

 

Heat Transfer

59

 

Alternative Food Processing Technologies

68

 

Microwave Heating and Processing Principles

70

 

Refrigeration

72

 

Mass Transfer

79

 

Drying, Dehydration, and Psychrometry

82

 

Appendixes

87

3

Raw Materials

97

 

Wood and Fiber

97

 

Ceramic Materials

99

 

Metals

100

 

Petrochemicals - Oil and Natural Gas

103

 

Other Gases - Propellants and Industrial Gases

104

 

Energy

104

4

Conversion of Raw Materials to Package Components

107

 

Paper

107

 

Glass

119

 

Metal Packaging Materials

129

 

Production of Steel

131

 

Aluminum Production

135

 

Plastics and Synthetic Polymers

142

5

Secondary Packaging Components

173

 

Closures

173

 

Glues and Adhesives

175

 

Other Bonding Agents

182

 

Aerosols

185

 

Microwave Packaging

189

 

Printing and Coding Processes

193

 

Coding, Scanning, and Identification Methods

203

6

Processes Calculations and Their Applications

207

 

Thermal Processing

207

 

Calculation of Thermal Process Times

208

 

Thermal Process Calculations

213

 

Aseptic Packaging

21.9

 

Commercial Microwave Processing

221

 

Alternate Processing Technologies

221

 

Light-B ased Processi ng

221

 

Pulsed and Oscillating EMF Treatments

222

 

Ultrasonic Methods

223

 

High-Pressure Processing

223

 

Refrigeration and Freezing of Foods

224

 

Drying of Foods

227

 

Freeze-Drying

232

 

Irradiation

234

 

Concentration and Separation of Food Products

239

7

Food Preservation and Shelf Life

253

 

Introduction

253

 

Deterioration of Food Products

254

 

Shelf Life Testing

257

 

Examples of Specific Chemical Degradation Reactions

260

 

Environmental Agents and Shelf Life Reduction

263

 

Water Activity and Water Mobility

271

 

Microbial Product Changes

274

 

Shelf Life Extension by Preservative Agents

277

 

Package-Product Interaction

278

 

Active Packaging

281

 

Packaging and Shelf Life of Specific Food Types

283

 

Appendixes

293

8

Packaging Machinery, Filling, and Plant Operations

299

 

Machinery Types

299

 

Machinery Acquisition

307

 

Plant Operations

309

 

Production Optimization

313

 

Supply Chain Management

317

 

Inventory Management Techniques

322

 

Manufacturing Quality Assurance and Quality Control

325

 

Hypothesis Testing as a Problem-Solving Tool

334

 

Ergonomics

336

9

Transportation, Distribution, and Product Damage

343

 

Energy Efficiency

343

 

Distribution and Warehousing

345

 

Distribution Packaging

349

 

Response of Packages to Shipping and Handling

355

 

Dynamic Considerations in Packaging

355

 

Packaging Design for the Dynamic Environment

369

 

Package Design and Testing

371

10

Food Regulation, Safety Systems, and Security

379

 

Food and Packaging Regulation History

379

 

Food and Packaging Laws and Their Related Agencies

381

 

Food Safety and Security Systems

394

 

Food Security

397

11

Closing the Loop - Disposal, Re-use, Recycling, and the Environment

405

 

Re-use of Containers

406

 

Recycling

408

 

Disposal and Landfills

413

 

Packaging Waste Programs Outside the United States

417

 

Incineration

422

 

Composting

424

 

The Economics of Waste Handling

426

 

Sustainability

427

12

Future Developments and Technologies

433

 

The Gartner Hype Cycle

433

 

Change and Chaos

434

 

Economic Changes

435

 

Information Technologies

436

 

Connectivity

437

 

Engineering Biological Systems

438

 

Materials Sciences

439

 

Resource Scarcity

439

 

Changes in the Nature of Change

439

 

General Bibliography

441

 

Index

442